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ALFA 159 SPORTWAGON IN UK
The new Alfa 159 Sportwagon, a sporting estate in the best Alfa Romeo tradition, has just gone on sale in the UK, along with 260 bhp V6 Q4 versions of the Alfa Brera, Alfa 159 and 159 Sportwagon.

Designed by Giorgetto Giugiaro in collaboration with Alfa Romeo Centro Stile at Arese, Milan, the stylish new Alfa Sportwagon combines genuine estate car practicality with superlative engineering, along with outstanding performance, and handling characteristics appropriate to the pedigree of one of the world’s most famous sporting marques.

The new Alfa Sportwagon shares its platform, as well as both frontal and passenger compartment bodyshell structure with the Alfa 159 saloon – the latter having recently been awarded a maximum 5-star safety rating from Euro NCAP, as well as four stars for child occupant protection – placing the vehicle at the top of its category in terms of passive safety.

The Alfa 159 Sportwagon features an all-new, Alfa Romeo engineered premium floorpan, which incorporates high performance materials, multi-ply sheet metal and laser welding. With an impressive torsional rigidity figure of 135,000 daNm/rad, the bodyshell also benefits from the use of box elements that are rigidly connected both transversely and vertically, three load lines in the front, longitudinal beams that run the entire length of the car, built-in deformable structures and a large number of spot welds around structural nodes.

As well as promoting high performance driving dynamics, this new generation chassis also assures optimum strength and safety, thanks to the use of cutting edge technology, innovative materials and the use of a high percentage of both
high-strength and dual phase steels. The central ‘B’ pillar has three reinforcement levels to protect passengers from side-on collisions, whilst the high-strength steel floor has been designed with three load lines to resist compression, even in high impact, head-on collisions.

Seven versions of the new Alfa 159 Sportwagon, priced from £21,095 to £29,350 on-the-road will be available from launch, with a choice of five powerplants. Three petrol engines – 1.9 litre 160bhp and 2.2 litre 185bhp 4-cylinder units, and a 3.2 litre 260bhp V6 – combine Alfa Romeo’s JTS (Jet Thrust Stoichiometric) direct injection technology with continuously variable valve timing.

With specific power outputs of between 81 and 85 bhp/litre, and almost 90% of maximum torque available at just 2000rpm, all three JTS units boast outstanding performance, yet offer significant fuel savings and readily comply with stringent Euro Stage 4 exhaust emission limits.

The two diesel engine options which complete the launch range exemplify Alfa Romeo’s on-going pre-eminence in the field of diesel technology: a 1.9 litre 16 valve 150bhp 4-cylinder unit, and a 2.4 litre 20 valve 200bhp 5-cylinder powerplant, both of which feature the company’s renowned JTDM (MultiJet) common rail direct injection technology.

Both units also feature variable geometry turbocharging, and incorporate a ‘for life’, maintenance-free particulate trap (DPF) in anticipation of Euro 5 emissions regulations. Alfa Romeo’s widely acclaimed, twin overhead camshaft 1.9 JTDM 16v unit combines a power delivery of 150 bhp with an impressive 236 lb.ft of torque – a figure comparable to that generated by the company’s 24 valve, all-aluminium 3.2 litre JTS V6.

All five engines are mated to smooth, precise 6-speed manual gearboxes. A 6-speed automatic transmission will become available on the 1.9 JTDM Lusso version of the Alfa 159 Sportwagon later in 2006.

3.2 JTS V6 engined versions of the Alfa Brera, 159 and new 159 Sportwagon are equipped, as standard, with Alfa Romeo’s state-of-the-art Q4 permanent four-wheel drive system. Q4 employs three differentials, with a self-locking Torsen C unit at the centre of the system which divides drive torque by a ratio of 57% to the rear wheels and 43% to the front in normal driving conditions. Torque split between front and rear axles is constantly modulated by the central Torsen differential on the basis of available grip, with a bias towards the rear axle promoting handling characteristics appropriate to an Alfa Romeo sports saloon.

The suspension of the new Alfa 159 Sportwagon combines revisions to the proven high double wishbone set-up of the outgoing Alfa 156 with a sophisticated new multilink rear configuration. The combination is designed to deliver smooth, accurate steering response, exceptional stability and controllability – even when close to adhesion limits, and first class body control allied to remarkable comfort over all road surface conditions.

The powerful braking system of the Alfa 159 Sportwagon comprises 305mm ventilated front discs and 278mm solid discs at the rear. Models powered by the 3.2
JTS petrol and 2.4 JTDM turbodiesel engines feature larger, 330mm ventilated discs and Brembo four piston monobloc aluminium callipers at the front, with 292mm ventilated discs at the rear. In best Alfa Romeo tradition, the Alfa 159 Sportwagon offers direct, lively and responsive speed-sensitive power assisted steering, with a rack requiring just 2.33 turns lock-to-lock; the most direct steering in its class.
Both passive and active safety features are comprehensively represented in the Alfa 159 Sportwagon. In addition to up to eight airbags, seatbelt pre-tensioners and a fully integrated Fire Prevention System, the new car comes with a comprehensive range of state-of-the-art electronic braking, traction control and stability systems fitted as standard. ABS is combined with Electronic Brakeforce Distribution over all four wheels, and a sophisticated Vehicle Dynamic Control unit enhances cornering stability. VDC is further augmented by ASR to limit wheelspin during acceleration; MSR to modulate braking torque when changing down through the gears, and a unique Hill Holder function to facilitate smooth hill starts.

The sporting lines and compact dimensions of the new Alfa 159 Sportwagon belie a surprisingly spacious, flexible interior. The new car has a wheelbase 105mm longer than its predecessor, significantly improving both front and rear passenger legroom. Moreover, despite being less tall than the Alfa 156 Sportwagon, the new Alfa Romeo offers improved front and rear door access and an increase in interior headroom, particularly in the rear.

Accessed via a full-width, top hinged tailgate, the Alfa 159 Sportwagon offers 445 litres of loadspace below the retractable luggage cover. The 60:40 split/folding rear
seat features an integral armrest and ski hatch, and allows for the rapid expansion of the luggage compartment into a robust, practical, flat-floored load platform offering 850 litres of stowage below the window line, and an impressive 1235 litres overall. As with all Alfa Romeo models, driver orientated ergonomics, superior passenger comfort and lavish standard equipment levels are fundamental to the interior design of the new sports estate. The Alfa 159 Sportwagon boasts a generous standard equipment specification offering, even on entry level vehicles, many features only available as expensive options on rival models, including seven airbags, automatic Dual Zone climate control, cruise control, Follow Me Home headlamps, heated, folding electric door mirrors, a multi-function display and trip computer, fog lights, 16″ or 17″ spoked alloy wheels and an RDS 8-speaker stereo radio with CD player.
Optional equipment includes Tri Zone climate control, xenon headlamps, satellite navigation (either independent or incorporated within CONNECT™), electrically adjustable front seats, a Bose® sound system, and 18″ alloy wheels.

Alfa’s innovative CONNECT™ on-line telematics system connects the driver to an extensive range of services via a live phone link to an English speaking operator, as well as including an impressive satellite navigation system. CONNECT™ incorporates voice commands with a 6.5″ colour display screen, and is complemented by a Dual Band GSM phone with WAP Internet access, satellite navigation and a CD sound system that will play MP3 music files.

DESIGN
Styled by Giorgetto Giugiaro in collaboration with Alfa Romeo Centro Stile, the all new Alfa 159 Sportwagon is 225mm longer and 85mm wider than the outgoing Alfa 156 Sportwagon it replaces, and identical in length to the Alfa 159 saloon.

Though sharing the crisp styling and broad, purposeful front stance of the saloon, the Sportwagon is no afterthought estate. Designed around an all-new high strength
platform, it maintains a long-standing Alfa Romeo tradition of engineering excellence, outstanding performance and a thoroughly engaging sporting prowess within a highly distinctive, compact estate car package.
Styling

Continuing a design trend prevalent in the recent Alfa Romeo model range, the legendary Villa d’Este style Alfa shield with horizontal chrome bars dominates the front of the Alfa 159 Sportwagon. The grille extends full-height from the front edge of the bonnet to the lower lip of the deep air dam, bisecting both an upper air intake housing purposeful, three lamp headlight clusters and an expansive lower air intake with circular fog lamps at its extremities.

The top of the shield generates powerful bonnet coachwork lines which flow seamlessly into steeply raked ‘A’ pillars. Once again, the number plate is offset to the left; a style signature echoing past classics, and unique to Alfa Romeo.

In profile, the new Alfa’s taut, rising waistline flows from the pronounced flare of the front wheel arches to give the Alfa 159 Sportwagon an assertive, purposeful stance. From the steeply raked windscreen, the ‘A’ pillar flows seamlessly into a low, sweeping roofline, the internal placement of the blacked-out ‘B’ and ‘C’ pillars emphasising the clean homogeny of a design evoking the sleek lines of a short-tailed coupe.

At the rear, the strongly raked, top-hinged tailgate is capped by a roof spoiler housing the third stop light. Slim, horizontal light clusters bisect the tailgate shut line, whilst full width colour coded bumpers further reinforce the Alfa 159 Sportwagon’s wide track stance.

The new Alfa 159 Sportwagon will be available in a choice of 10 colours at launch, including both solid and metallic black, three shades of grey – Stromboli, Vesuvio and Titanio – Alfa Silver, Alfa Red, Oltremare Blue, Aurora Blue and Rubino Red.

Interior

The new Alfa 159 Sportwagon has a wheelbase 105mm longer than its predecessor, significantly improving both front and rear passenger legroom.

Moreover, despite being lower than the 156 Sportwagon, the new Alfa offers improved front and rear door access and an increase in interior headroom, particularly in the rear.

As with all Alfa Romeo cars, the interior is focused on the driver’s immediate surroundings, which have been designed with an emphasis on ergonomic functionality. A height adjustable driver’s seat allied to a rake and reach adjustable, leather steering wheel guarantee a perfect driving position for the widest possible cross-section of customers.

The driver’s instrument binnacle houses large, deeply hooded speedometer and rev counter dials. A multi-lingual, multi-function display gives access to a wide range of functions as well as the trip computer. Subsidiary gauges comprise fuel and engine temperature, turbo boost (diesel) and oil temperature (petrol).

The Alfa 159 Sportwagon’s driver orientated centre console features a new, electronic key activated engine start button, a sophisticated, Dual or Tri-Zone climate control system, and a stereo radio/CD player – all within easy operational reach of the driver. Specifically built and optimised for the Alfa 159 Sportwagon, the stereo features a power output of 4×30 watts and eight speakers, offering outstanding sound quality.

The centre console may also be fitted with Alfa Romeo’s CONNECT™, a unique system that combines satellite navigation with an extensive range of on-line services via either manual control or voice commands.
Though identical in length, the Alfa 159 Sportwagon, (with rear seats in position), provides 40 litres more loadspace below the retractable luggage cover than the Alfa 159 saloon. The 60:40 split/folding rear seat features an integral armrest and ski hatch, and allows for the rapid expansion of the 445 litre luggage compartment into a robust, practical load platform offering 850 litres of stowage below the window line, and an impressive 1235 litres overall.

Additional stowage compartments have been created by the intelligent use of space within the sound-insulated, box-section construction of the loading volume, both beneath the loadspace isolating curtain mounting brackets, and in the form of two closing compartments, complete with nets, to the sides. Optional luggage containment nets may be anchored to the loadspace floor, the sill or behind the rear seats to prevent smaller loads from shifting in transit.

Moreover, there are up to 14 storage areas of various sizes within the passenger compartment itself, including a large glove compartment, an insulated bin in the front centre armrest and a storage compartment in the pull-out central rear armrest.

As befitting a sports estate, exceptional build quality, elegant surroundings and superior comfort levels are assured aboard the new Alfa 159 Sportwagon. A highly rigid bodyshell allied to a high quality, slush moulded fascia, extensive carpet soundproofing and thicker, 5mm front side window glazing have been designed to reduce cabin noise and vibration to a minimum. Turismo trim level models are upholstered in Alfatex, a soft, durable, easy to clean fabric patented by Alfa Romeo, available in black, grey or beige with a range of complementary dashboard colours. All Lusso models will come with a choice of black, tan, red, blue or beige fine-grain leather upholstery fitted as standard.
MODEL RANGE AND EQUIPMENT

Seven versions of the new Alfa 159 Sportwagon will be available at launch, as follows:

1.9 JTS Turismo £21,095

2.2 JTS Turismo £22,095

2.2 JTS Lusso £23,495

3.2 JTS Q4 Lusso £29,350

1.9 JTDM Turismo £21,595

1.9 JTDM Lusso £22,995

2.4 JTDM Lusso £25,495

Available in two trim levels – Turismo and Lusso – the new Alfa 159 Sportwagon boasts a generous standard specification level, offering many features only available as expensive options on rival models.

The two specification levels include the following:
Turismo:

Front and rear electric windows
Dual Zone climate control
Remote central locking with alarm and immobiliser
Electric heated and folding door mirrors
Seven airbags, including driver’s knee bag
Electronic key and start button
Stereo radio/CD with steering wheel audio controls
Leather steering wheel and gearknob
Fog lights
Cruise control
ABS with EBD and HBA
VDC
16″ alloy wheels
Lusso:

In addition to the Turismo specification, Lusso adds:

Leather interior trim
Visibility pack (rain and dusk sensors)
Rear parking sensors
17″ alloy wheels
Aluminium centre console and trim inserts
Stainless steel kick plates
ENHANCED COMFORT AND TELEMATICS

The Alfa 159 Sportwagon interior offers the latest systems made possible by today’s technology, and a range of options carefully considered to simplify and enhance life on board. Key options include Tri Zone climate control, xenon headlamps, satellite navigation (either independent or incorporated with CONNECT™), electrically adjustable front seats, a Bose® sound system, privacy glazing, roof bars, a luggage retaining net and 18″ alloy wheels.

Dual and Tri Zone climate control
The Dual Zone climate control system, fitted as standard across the Alfa 159 Sportwagon range, makes it possible for driver and front seat passenger to select a temperature differential of up to 16 degrees on either side of the cabin. The optional Tri Zone system further allows rear seat passengers to adjust air temperature and flow independently.

Both systems have solar sensors that monitor solar gain within the two zones and adjust the temperature accordingly, and also operate a bi-level system whereby warmer air can be directed to the floor vents and cooler air to the dashboard vents. The systems also feature a highly efficient active carbon pollen filter, and an Air Quality Sensor which automatically activates the climate control recirculation function to prevent the intake of air in areas of high pollution.

Bose® sound system

The sophisticated Bose® sound system, developed for Alfa Romeo by America’s leading acoustic Hi-Fi company, offers exceptional listening quality for each passenger under all conditions.

The system comprises a radio/CD player with MP3 compatibility and 10 loudspeakers, including a subwoofer built into the luggage compartment with its own 6-channel, 200 watt, digital amplifier for the reproduction of the lowest frequencies.

CONNECT™

The CONNECT™ system, located in the centre console of the new Alfa 159 Sportwagon, is a ground-breaking, on-line system that connects the driver to an extensive range of services via either manual control or voice commands.

At the heart of the system is a live telephone connection to a call centre manned by operators who, through automatic vehicle recognition, will always speak the driver’s language.
The CONNECT™ service includes the Drive Me system, which can find the address or telephone number of a private individual or company. The operator will also give the driver information on traffic and weather conditions en route, can find a bank, book a hotel or recommend a restaurant. If necessary, operators will guide a driver step-by-step to a destination.

Information on a requested destination is transmitted by the operator to the CONNECT™ system in the Alfa 159 Sportwagon and displayed in the form of an icon on the screen. This information may then be opened, stored in the unit’s directory, or entered directly into the satellite navigation system for immediate guidance. In the case of a restaurant or hotel, the operator can provide a phone number for future reference.
The new CONNECT™ system comes with a wide, 6.5″, full colour active matrix TFT display screen. It includes an RDS radio with CD and MP3 music file playing functions, a trip computer, Dual Band GSM phone with hands-free operation, a GPS map navigation system, atlas function, voice activated commands for telephone and voice memo, and an SOS button connected to the Contact Centre for receiving information and assistance.

The Alfa 159 Sportwagon owner can take advantage of CONNECT™ services at any time; when travelling on business, or on holiday.

Xenon headlamps
The safety benefits of xenon headlights over conventional halogen lamps are underlined by simple statistics: light intensity doubles, as does the longevity of the lamp itself. Xenon headlamps also consume less energy and distribute the light beam more effectively.

Due to their brighter, far reaching illumination, the optional xenon headlamps are combined with an automatic ride corrector which compensates not only for static changes due to axle load variation, but also dynamic changes caused by acceleration and braking.

Cruise control
Cruise Control, operable at speeds over 18 mph, instantly cuts out when the driver presses the brake or clutch pedal. When the ASR traction control is active, this naturally takes priority over cruise control, the system returning the car to the previous set speed once ASR has ceased to function.

Follow Me Home headlights

This practical, safety conscious innovation is designed to light the interior of a garage or the path to the front door after the car has been locked. By operating the light flasher stalk within two minutes of turning off the engine, Follow Me Home activates the dipped beams and sidelights of the new Alfa 159 Sportwagon. Each time the stalk is operated, light activation is extended by 30 seconds, up to a maximum of three-and-a-half minutes.

Parking sensors

The new Alfa 159 Sportwagon may be equipped with two levels of parking sensor equipment – rear only, or front and rear combined. Both systems are activated whenever the ignition is switched on and reverse gear engaged.

The rear system consists of four ultrasound sensors fitted in the rear bumper linked to an electronic control unit and a buzzer. The four detectors cover the rear corners of the new Alfa 159 Sportwagon from a distance of less than 60 cm, and the area immediately behind the car from a distance of less than 150 cm. Proximity information is transmitted to the driver in the form of beeps at intervals. The beeps are emitted with increasing frequency, becoming a continuous signal when the car reaches a distance of 30 cm from any obstacle. The combined front and rear system adds front sensors and a visual proximity warning on the Alfa 159 Sportwagon’s multifunction display. When reverse gear is disengaged the rear sensors are deactivated, whilst those in front remain active until the vehicle reaches a speed of over 9mph. The front sensors may be independently operated via a button on the front courtesy light.
ENGINES AND TRANSMISSIONS

The new Alfa 159 Sportwagon goes on sale in the UK with a choice of five powerplants: three petrol engines – 1.9 litre 160bhp and 2.2 litre 185bhp 4-cylinder units, and a 3.2 litre 260bhp V6 – combining JTS (Jet Thrust Stoichiometric) direct injection technology with continuously variable valve timing governing both inlet and exhaust camshafts. With specific power outputs of between 81 and 85 bhp/litre and almost 90% of maximum torque available at just 2000rpm, all three new JTS units boast impressive performance, yet offer significant fuel savings and readily comply with the stringent Euro Stage 4 exhaust emission limits.

Two examples of Alfa Romeo’s renowned JTD MultiJet common rail direct injection diesel engine technology complete the range; a 1.9 litre 16 valve 150bhp 4-cylinder unit, and a 2.4 litre 20 valve 200bhp 5-cylinder powerplant. Both units feature variable geometry turbocharging, and incorporate a ‘for life’, maintenance-free particulate trap (DPF) in anticipation of Euro 5 emissions regulations.

1.9 JTS, 2.2 JTS and 1.9 JTDM versions of the new Alfa 159 Sportwagon are mated to the M32.6 6-speed manual gearbox, whilst 3.2 JTS Q4 and 2.4 JTDM models are equipped with the F40 6-speed manual transmission. The ratios of both transmissions have been chosen with performance in mind, and gear change smoothness and accuracy has been enhanced by the use of multiple cone synchronisers.

Petrol Engines

3.2 JTS V6

3195 cc
60 degree V, 6-cylinders, 24 valves
Power: 260 bhp @ 6300 rpm
Torque: 237 lb ft @ 4500 rpm
Timing gear: 4 OHC, continuous dual VVT
Transmission: 6-speed manual, 4-wheel drive
Top speed: 147 mph
Acceleration 0-62 mph: 7.2 seconds
Fuel consumption: in town: 16.5 mpg
out of town: 33.2 mpg
combined: 24.4 mpg
CO2: 275 g/km
The spirited, 3.2 litre four overhead camshaft all-aluminium engine is an all-new powerplant which made its debut in the Alfa 159, and is now installed in the Alfa 159 Sportwagon and Brera ranges. This 60 degree V6 unit features both the company’s JTS direct injection system and twin phase continuously variable valve timing. Developed by Fiat Powertrain Technologies, a new industrial enterprise created to integrate all the Fiat Group’s innovation capabilities and expertise in engines and transmissions, the new chain-driven all-alloy 24-valve engine features cylinder heads, pistons, induction and exhaust systems designed and built by Alfa Romeo. Final assembly of this engine is carried out in Italy, at the Pomigliano D’Arco Alfa Romeo plant.
This outstanding unit takes its name – Jet Thrust Stoichiometric – from its specific combustion system, an original Alfa Romeo concept that involves the high pressure injection of fuel, at 120 bar, directly into the combustion chamber with a stoichiometric mixture optimised to increase engine power and torque first and foremost – thus adapting this technology to the requirements of a sporting car – whilst adopting the stratified charge method to reduce fuel consumption in a limited speed band close to idling.

Hence the 3.2 JTS engine in the new Alfa 159 Sportwagon operates with a lean burn system up to about 1500 rpm, making significant fuel savings. Above this engine speed, however, it burns a stoichiometric air-fuel mixture – i.e. with a conventional 14.7:1 ratio between the two components – thus guaranteeing performance superior to that achievable by a conventional, indirect injection unit.

Primarily, this is because fuel injected directly into the combustion chamber – instead of the intake ports – cools intake air, thus increasing the engine’s volumetric efficiency. As the temperature drops, so the gases increase in density and the volume therefore decreases, allowing more air into the combustion chamber. Cooling the chamber also reduces the risk of engine knock, allowing for an increase in compression ratio – in this case to 11.25:1 – and a commensurate improvement in engine efficiency.
Allied to JTS technology, the light aluminium alloy cylinder heads of the new 3.2 litre V6 now also feature ‘Twin Phaser’ continuously variable valve timing – for both intake and exhaust – already adopted on 4-cylinder JTS Alfa Romeo engines. Via two camshafts per cylinder bank, variable valve timing allows the phase angle of both inlet and exhaust cams to be varied by up to 50 degrees, optimising the volumetric efficiency of the powerplant at all engine speeds whilst reducing fuel consumption and emissions under lighter throttle settings.

The new camshaft drive system features maintenance-free chain drive with automatic hydraulic tensioners, whilst the valves themselves are controlled by a low friction roller finger system with hydraulic uptake of tappet play.

This superbly refined new V6 combines power and torque peaks of 260bhp at 6300rpm and 237lb ft at 4500rpm respectively, with smooth, linear power delivery from low speeds. Some 90% of peak torque is available from just 1800rpm and maintained up to 6250rpm. Hence, the 3.2 litre V6 24v unit delivers sensational performance, but is also very docile, and the Alfa 159 Sportwagon can cruise effortlessly in sixth gear at less than 2000 rpm, yet accelerate rapidly and smoothly away without the need for changing gear.

JTS direct fuel injection and ‘Twin Phaser’ continuously variable valve timing combine to generate an 8% increase in power and an 11% increase in torque over the superseded 3.2 litre Alfa Romeo V6.

Mated to an F40 6-speed manual transmission and the Q4 four-wheel drive system, the 3.2 litre JTS V6 engine will accelerate the new Alfa 159 Sportwagon from 0-62mph in 7.2 seconds and on to a top speed of 147mph, yet easily meets the stringent Euro Stage 4 exhaust emission limits.

2.2 JTS

2198 cc
4-cylinders, 16 valves
Power: 185 bhp @ 6500 rpm
Torque: 170 lb ft @ 4500 rpm
Timing gear: DOHC, continuous dual VVT
Transmission: 6-speed manual
Top speed: 137 mph
Acceleration 0-62 mph: 9.0 seconds
Fuel consumption: in town: 21.4 mpg
out of town: 38.7 mpg

combined: 29.7 mpg

CO2: 224 g/km

1.9 JTS

1859 cc
4-cylinders, 16 valves
Power: 160 bhp @ 6500 rpm
Torque: 140 lb ft @ 4500 rpm
Timing gear: DOHC, continuous dual VVT
Transmission:6-speed manual
Top speed: 130 mph
Acceleration 0-62 mph: 9.9 seconds
Fuel consumption: in town: 22.8 mpg
out of town: 42.2 mpg

combined: 32.1 mpg

CO2: 209 g/km
Both 2.2 and 1.9 litre versions of the 4-cylinder Alfa Romeo JTS powerplant feature aluminium cylinder heads, blocks and crankcases, effecting a weight reduction of some 20% over the units they replace.

Both engines also adopt ‘Twin Phaser’ continuously variable valve timing. In addition, they feature low friction, maintenance-free chain drive to the camshafts and water pump, and are further equipped with a dual detonation sensor to improve sensitivity to engine knock, enhancing maximum performance.

Mated to an M32.6 6-speed manual transmission, the Euro 4 compliant 1.9 and 2.2 litre units develop 160 and 185bhp at 6500rpm, and 140 and 170lb ft of torque at 4500rpm respectively. These high power outputs require the use of sodium cooled exhaust valves. The 159 2.2 JTS will accelerate from 0-62mph in just 9.0 seconds, and still return almost 30mpg (Combined).

Diesel Engines

2.4 JTDM 20v

2387 cc
5-cylinders, 20 valves
Power: 200 bhp @ 4000 rpm
Torque: 295 lb ft @ 2000 rpm
Timing gear: DOHC
Transmission: 6-speed manual
Top speed: 140 mph
Acceleration 0-62 mph: 8.6 seconds
Fuel consumption: in town: 30.1 mpg
out of town: 50.4 mpg

combined: 40.4 mpg

CO2: 184 g/km
Alfa Romeo was first to the market with a JTD Common Rail direct injection diesel engine when the Alfa 156 was launched in 1997. This crucial lead in diesel technology has not been squandered and, in its latest 20 valve MultiJet guise, the new 5-cylinder 2.4 litre unit is the most powerful engine in the Alfa Romeo JTDM family, with a specific power output of 84bhp/litre.
MultiJet Technology

Within a UniJet engine, a pilot injection raises temperature and pressure inside the cylinder to improve combustion at the time of the main stroke. However, by dividing the main injection into a number of smaller injections, a MultiJet engine affords a fuller, more gradual combustion whilst the amount of diesel burnt at each stroke remains the same; thus facilitating smoother, quieter combustion, reduced emissions and increased performance.

However, a MultiJet engine differs from its UniJet counterpart in two essential areas; the injectors and the electronic control unit.

To facilitate multi-injection, the new injectors can both reduce the time lag between injections from 1500 to just 150 microseconds, and reduce the minimum quantity of fuel injected from 2 to less than 1 cu mm. In tandem, the new control unit modulates injection strategy continually to adjust to changes within three parameters; engine rpm, torque required at any given time by the driver, and coolant temperatures.

Thus, when coolant temperature is less than 60 degrees and torque requirement low, two small and one large injections are performed. As torque demand increases, the number of injections drops to two; one small and one large. Under conditions of high rpm and high torque demand, only one injection is required, whilst with coolant temperature at over 60 degrees, emissions are minimised with one small, one large, then one small injection in the sequence.
Hence, start-up times and exhaust smoke are reduced, noise levels and vibration are lowered to ensure a quieter drive and improved passenger comfort, fuel consumption is reduced by a further 10% and emission control reduction amounts to 50%; enough to bring the unit within EURO 4 emissions limits.

Derived from the familiar, 2.4 JTD 10 valve common rail powerplant, several changes have been made to the latest version of this 20 valve turbodiesel to boost performance and engine torque at low speeds whilst returning impressive fuel consumption figures. The common rail system includes two new control strategies for automatically calibrating and balancing diesel injection, to both lower noise and reduce vibration, whilst the direct injection pressure has increased from 1400 to 1600 bar.

The engine also includes a number of new components; a cylinder head with small stem valves to boost inlet air quantity, fractured steel con rods of a new, stress resistant design, a new inlet manifold fitted with a throttle valve at one of the two inlet ports to control air turbulence, a new, high efficiency intercooler, and a throttle valve to prevent shaking if the engine is stalled.

The electronic EGR exhaust gas cooling system has also been modified; the lubricating circuit has a new oil pump and an external air/oil heat exchanger to cool the oil, whilst the water pump on the cooling circuit is also new.

Turboboost is provided by a KKK 2080 turbocharger with variable vane geometry that improves power delivery and also generates very high torque at low engine speeds; 90% of the impressive 295lb ft peak torque is available from between just 1750 and 3500rpm. Mated to an F40 6-speed manual gearbox, this allows the Alfa 2.4 JTD MultiJet to accelerate from 0-62mph in only 8.6 seconds, whilst returning a remarkable fuel consumption of over 40mpg in the combined cycle.
1.9 JTDM 16v

1910 cc
4-cylinders, 16 valves
Power: 150 bhp @ 4000 rpm
Torque: 236 lb ft @ 2000 rpm
Timing gear: DOHC
Transmission: 6-speed manual
Top speed: 129 mph
Acceleration 0-62 mph: 9.6 seconds
Fuel consumption: in town: 34.0 mpg
out of town: 58.9 mpg

combined: 46.3 mpg

CO2: 162 g/km
With four valves per cylinder driven directly by twin overhead camshafts, and mated to the M32.6 6-speed manual transmission, the latest version of Alfa Romeo’s proven 1.9 litre 150 bhp JTD MultiJet engine is the result of a long series of technical advances and improvements which has culminated in a smooth, reliable and powerful engine with low noise levels and low fuel consumption.

The new engine’s impressive power – 150 bhp – and increased torque – 236 lb ft – have been achieved through new engine control settings, an increase in direct injection pressure from 1300 to 1400 bar, the inclusion of an air turbulence control throttle valve on one of the two inlet ports, and a new turbocharger arrangement. The power unit is boosted by a Garrett turbocharger with a variable geometry turbine that helps optimise power delivery by allowing very high torque delivery even at low rpm. Suffice to say that 90% of maximum torque is available between 1750 and 3250 rpm.
These statistics offer very pleasant driving characteristics allied to sparkling performance in the Alfa 159 Sportwagon 1.9 JTDM 16v; this new engine’s maximum torque figure being almost exactly on a par with the new 3.2 litre JTS petrol engine. By contrast, however, the new 1.9 litre unit will still return a remarkable 46.3mpg over the combined cycle.

RIDE AND HANDLING

The suspension design and all-new chassis of the new Alfa 159 Sportwagon are identical to those of the 159 saloon. They are the outcome of an extensive and thorough development process aimed at achieving the highest possible levels of driveability and handling appropriate to a sporting marque, combined with optimum safety and travelling comfort. The suspension system combines revisions to the proven high double wishbone set-up of the outgoing Alfa 156 with a new, highly sophisticated multilink rear configuration. The whole system is designed to promote smooth, accurate steering response, and exceptional stability and controllability – even when close to adhesion limits – along with first class body control allied to remarkable comfort over all road surface conditions.

The 3.2 JTS Alfa 159 Sportwagon further benefits from Alfa Romeo’s Q4 four-wheel drive transmission; a mechanical system enhanced by cutting edge electronic technology to guarantee the smoothest possible power delivery and optimum traction under all driving conditions.
Front Suspension

The Alfa 159 Sportwagon’s high double wishbone front suspension is a development of the set-up so successfully employed on the Alfa 156. Its design, based on that widely employed in motorsport, offers precise control of wheel movement and affords the new Alfa Romeo an outstanding dynamic performance and extremely sensitive, accurate steering.

Engineering improvements to the aluminium upper and lower arm set-up include an increase in the size of the coaxial damper spring to improve its capacity to absorb poor road surfaces, the use of a pair of dry friction sliding bushes to the aluminium upper arm for strength, reliability and a more progressive action, and a relocation of the steering axis closer to the centre of the wheel for improved cornering response.

Additionally, the suspension is now connected to the chassis via a closed geometry subframe, which is stiffer than the previously employed crossbeam.

From a dynamic viewpoint, the high double wishbone layout combines long wheel travel with outstanding control. This configuration offers the Alfa 159 Sportwagon maximum tyre grip, improved traction under extreme conditions, a self-alignment effect proportional to the lateral acceleration applied in a corner, superior steering precision and sensitivity, graduated steering wheel effort up to adhesion limits, and the minimisation of pitching under extreme acceleration or braking.

Rear Suspension
At the rear, the Alfa 159 Sportwagon employs a new multilink suspension system to maximise driveability, handling performance and ride comfort. Through a combination of transverse and longitudinal links, the system facilitates extremely precise wheel movements in the vertical plane, whilst limiting longitudinal and transverse displacements to maintain optimum wheel positioning under load. Pitching is reduced, and maximum stability under braking is ensured.

Key features of the new multilink configuration include a higher anchorage point of the longitudinal link to facilitate a longer, more flexible suspension stroke, an enlarged bi-tube spring damper unit for improved ride comfort, and an aluminium upright with a high rigidity hub supporting the connection bushes for both camber and longitudinal links. In addition, the new set-up features a rear hydraulic bush to optimise filtering of poor road surfaces, and a high yield steel crossbeam isolated from the bodyshell by four elastic bushes to dampen high frequency vibration.

Steering

All Alfa Romeos are renowned for their direct, lively and responsive steering feel. The Alfa 159 Sportwagon is no exception, and is fitted with hydraulically power assisted, speed sensitive steering which achieves an effective balance between low speed manoeuvrability and high speed accuracy and feel. With just 2.33 turns lock-to-lock and a ratio of 12.7 degrees of steer for every degree of steering wheel input, the new Alfa 159 Sportwagon offers the most direct steering in its class.

The telescopic steering column is divided into two sections for comfort and safety. The lower section is collapsible to ensure that steering wheel position is maintained relative to the driver during an impact. The upper section offers both reach and rake adjustment to the driver. A steel bracket and a rigid magnesium mounting prevent vibration.

Careful matching of the steering geometry to the wheel arch volume has facilitated high steering angles even with the largest tyres fitted, affording the new Alfa a turning circle of just 11.1 metres between kerbs.
Q4 four-wheel drive
The V6 3.2 JTS engined Alfa 159 Sportwagon, 159 saloon and Brera are all equipped, as standard, with Alfa Romeo’s Q4 permanent four-wheel drive system. Q4 employs three differentials, with a self-locking Torsen C unit at the centre of the system which divides drive torque by a ratio of 57% to the rear wheels and 43% to the front.

Torque split between front and rear axles is constantly modulated by the central Torsen differential on the basis of available grip, with a bias towards the rear axle promoting sporting handling appropriate to the marque. Modulation is mechanical and continuous to guarantee the smoothest possible power delivery, and the system is further enhanced by the full range of electronic stability controls to guarantee optimum traction and performance under all driving conditions.

Q4 in more detail

This all new system was specifically developed and tailor-made to fulfil the performance and packaging requirements of Alfa 159, 159 Sportwagon and Brera. It is an evolution of the Q4 System first seen in the Alfa Romeo Crosswagon Q4, and has been developed in conjunction with ZF Gmbh.

Designed with the aim of further improving Alfa Romeo’s widely appreciated handling and traction characteristics, the system is a permanent AWD, based on a three differential concept, with the centre unit being a Torsen C type. The system has a base split defined as 43:57 front:rear, but changes its behaviour according to road and dynamic conditions, the Torsen unit being finely tuned to deliver the desired characteristics.

The Torsen C central differential and the front differential are integrated in one compact unit, built into the gearbox. The system has been designed to accommodate several engines, and manual and automatic gearboxes, both featuring six speeds.
Thanks to this integration, the power take off unit (PTU) is both light in weight, and compact. The latter has a ‘drop down’ design, to suit the chassis characteristics of the car, and is developed for high efficiency. It features a pair of helical gears along with a bevel gear set. The given package contstraints required a special arrangement of the internal components as well as a new housing split concept. The housing is constructed using an aluminium pressure die-cast process, and consists of two main parts and a lateral support tube. In the interests of high strength and good NVH (noise, vibration, harshness) performance, the gears are machined by grinding, which guarantees a consistent high quality level. PTU lubrication is separate from the gearbox, thus avoiding compromises in the oil choice, and the unit is sealed for life, meaning that it does not need any servicing during the life of the vehicle.

The rear differential is also designed for compactness, high efficiency, low weight, and quiet operation. It includes an NVH-optimised finish-ground bevel gear set, in which the ring-gear is attached to the differential case by laser welding. The housing is in pressure die-cast aluminium and includes three integrated mounting arms to interface with the rubber bushings, which isolate the rear drive module (RDM) from the chassis. High-strength-finish forged gears provide the interface to the drive shafts. Main rotating parts are individually balanced and lubrication is for life.

The propshaft is in tubular steel, built in three sections for improved rigidity and low NVH. It is linked to the body by two very stiff brackets and highly sophisticated rubber bushings, to enhance vehicle NVH behaviour. The propshaft is carefully balanced in four planes.

Alfa Romeo’s engineers have paid particular attention to NVH containment. Special design and testing activity has been dedicated to this issue with the aim of cutting any possible transmission-borne source of disturbance for driver and passengers, as this class of car demands. This activity has proved very effective, and has resulted in fine-tuned design of gear microgeometry, PTU and RDM casing, PTU to engine connection, propshaft dimensions, propshaft brackets and all the rubber bushings that connect the transmission to the vehicle body.
The NVH effort also includes some special features in the vehicle production line, where exclusive aligning and balancing systems are available: each car is checked for the all-important angles that the transmission has in respect to the vehicle body, and for final system balancing. Each component comes already balanced, but inevitable tolerance-induced imbalance is addressed with a sophisticated on-vehicle end-of-line balancing process, that brings transmission balancing to very high tolerances.

The newly developed PTU and RDM are assembled on a new assembly line, which includes the latest state-of-the-art assembly technology and error-proof systems. Every unit has to pass an end-of-line test before it is shipped to the vehicle assembly plant. The gears for PTU and RDM are produced in ZF’s main gear plant, where huge investments in highly sophisticated manufacturing technology have been made recently.

SAFETY
The new Alfa 159 Sportwagon shares its platform, as well as both frontal and passenger compartment bodyshell structures with the Alfa 159 saloon – the latter having recently been awarded the prestigious 5-star safety rating from Euro NCAP, as well as four stars for child occupant protection – placing the Alfa 159 Sportwagon at the top of its category in terms of passive safety.

It also meets preventive safety needs with an adjustable cockpit that adapts perfectly to drivers of any size. The combination of a height adjustable driver’s seat and reach and rake adjustable steering, allied to an extensive glazed area, allows the best possible view of the road ahead. User-friendly ergonomics allow drivers to operate all instruments and controls without taking their eyes off the road. And the all-round visibility of the new Alfa 159 Sportwagon is further enhanced by the availability of optional rain, dusk and parking sensors.
PASSIVE SAFETY
Within an all new bodyshell designed to provide impressive torsional rigidity – 135,000 daNm/rad – yet absorb impact with maximum efficiency, the new Alfa 159 Sportwagon may be fitted with up to eight airbags, seven of which are standard equipment, whilst height adjustable front seatbelts with pretensioner and load limiter, anti-whiplash front seat head restraints, three-point rear seatbelts, anti-submarining front seats, ISOFIX child seat attachments and an FPS Fire Prevention System are all fitted as standard.

Airbags

The new Alfa 159 Sportwagon can be equipped with eight airbags; driver and passenger dual-stage front airbags, driver and passenger knee airbags, front side airbags, as well as two side curtain airbags providing head protection in the case of side impacts. Their operation is controlled by an electronic control unit that evaluates crash severity via a number of sensors located throughout the car.

The front passenger airbag may be deactivated manually via an ignition key switch on the fascia. A dashboard warning light indicates this condition. Though the seatbelt pretensioner remains active, a rear facing baby seat can therefore be safely fitted.

ISOFIX Attachments
The new Alfa 159 Sportwagon is fitted with Isofix mountings to ensure the easy and safe installation of child seats. The attachments take the form of two pairs of brackets located at the base of the two outer rear seat squabs, and a third, centre seat upper attachment. The bracket sizes and settings are in accordance with European standards so that the seat can be re-used on any other vehicle.

Fire Prevention System

The FPS includes a cut-off valve and an inertia switch which immediately locks the electric petrol pump. This prevents fuel loss in the case of impact, roll-over or damage to the fuel lines. The fuel tank is formed in a plastic resistant to mechanical stress and fire. Special care has been taken over the location of key components within the engine bay, electrical system, fuel system and brakes to minimise the risk of damage. The new interior trim is also flame resistant.

ACTIVE SAFETY

The new servo assisted braking system employed by the Alfa 159 Sportwagon features two independent crossover hydraulic circuits to ensure prompt, linear braking and minimal stopping distances; 62-0mph in just 32 metres. Alfa 159 Sportwagon versions powered by 1.9 and 2.2 JTS petrol, and 1.9 JTDM turbodiesel engines are
equipped with 305mm ventilated front discs and 278mm solid discs at the rear. Models powered by the 3.2 JTS petrol and 2.4 JTDM turbodiesel engines feature larger, 330mm ventilated discs and powerful, Brembo, four piston monobloc aluminium callipers at the front, with 292mm ventilated discs at the rear.

The new Alfa 159 Sportwagon is equipped, as standard, with a comprehensive range of state-of-the-art electronic braking, traction control and stability systems: ABS is combined with Electronic Brakeforce Distribution over all four wheels, and Hydraulic Brake Assistance, whilst a sophisticated Vehicle Dynamic Control unit enhances cornering stability. VDC is further augmented by ASR to limit wheelspin during acceleration, MSR to modulate braking torque when changing down through the gears, and a unique Hill Holder function to facilitate smooth hill starts.

ABS with EBD and HBA
The Alfa 159 Sportwagon is fitted as standard with a Bosch 5.7 anti-lock braking system, one of the most advanced units currently available. The system incorporates an electronic brakeforce distributor with four active sensors, four channels and a hydraulic control unit with 12 solenoids. Because the active sensors can themselves process a wheel input signal, rather than passing it on to the control unit, the system can both activate more quickly and detect speed signals far closer to zero.

The active sensors are less sensitive to interference from electromagnetic fields and road surface heating and, because they can detect very low speeds, augment the efficiency of the satellite navigation system by allowing more accurate updating of data on the route covered by the car.

EBD distributes braking action over all four wheels to prevent them locking, and ensures full control of the car in all situations. To reduce brake pad overheating, the system also adapts its operation to both grip availability and brake pad efficiency.

Though primarily conceived to automatically increase brake force when insufficient brake pedal loading has been applied during an emergency stopping procedure, Hydraulic Brake Assistance can even help experienced drivers who have applied the correct amount of pedal pressure, by reducing braking attenuation time in all cases (the time between initial pedal loading and maximum brake circuit pressure).

VDC
Permanently engaged, the innovative Vehicle Dynamic Control system is activated under extreme conditions when vehicle stability is at risk, helping the driver to control the car. As befits a true Alfa Romeo, however, VDC is a sporting system that does not interfere prematurely, allowing the full satisfaction of driver control to the limit of critical conditions.

The VDC system continuously monitors tyre grip in both longitudinal and lateral directions. If the car starts to slide, VDC cuts in to restore directional stability. It uses sensors to detect rotation of the car body about its vertical axis (yaw), lateral acceleration, and steering input. Comparing this data with computer generated parameters, the system establishes whether the car is cornering within its adhesion limits or if the front or rear wheels are about to lose grip.
To restore the required trajectory, VDC generates a yawing movement to counter that responsible for the vehicles’ instability by braking the appropriate wheel individually and reducing engine power via the throttle.

Exceptionally smooth brake modulation and engine power reduction are key attributes of a system designed by Alfa engineers to maintain outstanding performance and driving satisfaction throughout its operation.
ASR

ASR is an additional feature of the Alfa 159’s VDC system, designed to limit wheelspin in cases of low road surface grip. This sophisticated system works at any speed and prevents the driven wheels from spinning by adjusting torque according to the grip coefficient detected at the time of slip.

The system recognises loss of traction via the ABS sensors, and activates two different control systems to restore grip: In the case of both driven wheels spinning it reduces engine power via the throttle. If only one wheel spins, however, it is automatically braked; the resultant effect being similar to that of a self-locking differential.
ASR not only optimises vehicle safety in conditions of minimal or constantly varying degrees of grip, but also greatly reduces mechanical stress to the differential and gearbox through effective control of low speed take-off and traction.

The system is activated automatically whenever the engine is started, but may be deactivated via a switch on the centre console. A flashing warning light indicates ASR operation, whilst a second light illuminates to indicate system faults or irregularities. ASR deactivation is required when snow chains are fitted to allow for their effective use.
MSR

The new Alfa 159 Sportwagon further benefits from MSR, which cuts in when a gear is shifted down abruptly under conditions of low grip, restoring torque to the engine to prevent skidding as a result of wheel lock-up.

Hill Holder
Also integral to VDC, the Hill Holder system helps drivers pull smoothly away from an upwards-facing hill start. Operating via the ESP longitudinal acceleration sensor when first gear is engaged and both clutch and brake pedals are pressed, the control unit maintains front calliper pressure for about 1.5 seconds after the brake pedal is released to eliminate the risk of rolling backwards and ensure a smooth pull away. Hill Holder does not operate when setting off downhill in first gear, but does so when reverse is engaged and the driver wishes to back uphill.

In all, these features make the Alfa 159 Sportwagon a benchmark for its segment in terms of safety – one that is now certified by the 5-star Euro NCAP rating awarded to the Alfa 159 saloon, which acknowledges that the car has passed the most difficult tests simulating all types of accident (head-on, side-on, overturning, rear impact and fire) taking into account the various speeds at which impact may occur, the different types of obstacles encountered, and the need to protect occupants who may have widely varying physical characteristics. The Alfa 159 Sportwagon was designed and built to embody uncompromising quality, a concept that guided the entire process of the car’s development – starting with the vast number of tests to which is was subjected – right down to the manufacturing process. For the Alfa 159 Sportwagon, quality also means class-leading dynamics, obtained by careful calibration of the sophisticated suspension system, and the outstanding torsional rigidity of the all-new platform and bodyshell.